Partial Discharge Testing System

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This versatile system is specifically designed for measuring partial discharge in various electrical equipment, including transformers, motors, instrument transformers, cables, GIS, switches, and arresters, among others. The system's multi-channel measuring capability enables simultaneous testing at multiple points or for multiple tests. This method can be successfully used for big transformers and transformer substation.

Partial discharge test equipment refers to specialized high-voltage diagnostic instruments used to detect, measure, and analyze partial discharges (PD) occurring inside electrical insulation systems.

Partial discharge is a localized electrical breakdown that does not completely bridge the insulation between conductors. It typically occurs in defects such as voids, cracks, contamination, or air gaps within solid or liquid insulation. Over time, these micro-discharges degrade insulation and can lead to catastrophic failure in high-voltage assets.

Why PD Testing Matters

Early detection of insulation faults before breakdown

Helps with condition-based maintenance planning

Reduces costly unplanned downtime

Improves long-term asset reliability

Main Components

No partial discharge transformer

Partial discharge measuring instrument

Isolation low pass filter

Coupling capacitor

Current limiting resistance

Control panel

Frequency 50, 100, 150, 200, 400Hz

3dB  fL:10, 20, 40KHZ optional

3dB  fH:80, 200, 300KHZ optional

Rough adjustment 6 range 20±1dB, fine tuning range >20dB

Main Specification

Input No.Tuning capacitance rangeSensibility(PC)unbalanced circuitAllow current RMS
unbalancedbalanced
10~25~100PF0.0230mA0.25A
225~100~400PF0.0450mA0.5A
3100~400~1500PF0.06120mA1A
4400~1500~6000PF0.10.25A2A
51500~6000~25000PF0.20.5A4A
60.006~0.025~0.1μF0.31A8A
70.025~0.1~0.4μF0.52A15A
80.1~0.4~1.5μF14A30A
90.4~1.5~6.0μF1.58A60A
101.5~6.0~25μF2.515A120A
116.0~25~60μF525A200A
1225~60~250μF1050A300A
7Rresistance0.52A15A


Types of Partial Discharge Test Equipment

PD Detectors & Analyzers

A key component in PD test systems, PD detectors measure discharge events, charge magnitude (pC), frequency, and waveform data. Typical PD detecion instruments support high sensitivity (down to 0.1pC), multiple channels, and graphical reporting.

Partial Discharge Test Systems

Complete PD test systems combine: high voltage test source, coupling capacitors, PD analyzer, calibrators, and software for data acquisition & analysis. Systems may be designed for both offline acceptance tests and advanced offline diagnostics.

Online PD Monitoring Devices

Online PD monitoring solutions continuously monitor insulation condition without de-energizing equipment, ideal for critical assets where service interruption is unacceptable.

Key Features Buyers Look For in PD Test Equipment

High Sensitivity & Accuracy

High sensitivity (e.g., 0.1pC or lower) enables detecting early insulation issues, critical for quality assurance and preventive maintenance.

Compliance with International Standards

Equipment built to IEC 60270 and other global standards ensures measurement comparability, repeatability, and acceptance in utility/factory acceptance tests.

Multi-Modal Detection

Support for multiple detection techniques (HFCT, TEV, UHF, acoustic) improves detection accuracy across various test objects.

Reporting & Data Analysis

Clear graphical outputs, phase-resolved PD analysis, and exportable test reports (CSV / PDF) improve field usability.

Typical Applications of PD Test Equipment

Transformers (HV/MV) PD testing & insulation assessment

Power cable partial discharge detection

Gas-insulated switchgear (GIS) insulation verification

Rotating machines (motors & generators)

Industrial assets & manufacturing quality control

How to Choose the Right PD Testing System

Define Test Scope & Voltage Requirements

Determine whether you need portable PD detectors, benchtop systems, or integrated PD test systems for lab use.

Check Sensitivity & Measurement Range

High sensitivity is critical for early detection and accurate insulation diagnosis.

Review Compliance & Certification

Ensure compliance with IEC 60270 and relevant industry norms.


FAQs

Q1: What is the difference between PD testing and PD monitoring?

Answer: PD testing is typically offline and conducted during acceptance or scheduled maintenance; PD monitoring is continuous online assessment.


Q2: What industries commonly use PD testing equipment?

Answer: Utilities, power generation, industrial manufacturing, aerospace, rail, and petrochemical sectors all rely on PD data.


Q3: What is required to interpret PD test results?

Answer: Interpretation involves analysis of discharge magnitude, phase position and frequency, comparing results to baseline measurements.



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shirley@transformermachines.com mischa@transformermachines.com
+86 188 0056 1506 +86 159 6188 5882