A transformer lamination stacking machine is a specialized industrial machine used in the manufacturing of transformers. Its primary function is to automatically stack thin laminated sheets of electrical steel (also called core laminations) to form the transformer's magnetic core.
The Transformer Core Lamination Stacking Table is designed for the assembly and mounting of large transformer core laminations. Operator can position core pieces according to the profile modeling, thus increase laminating precision and efficiency. Longitudinal movement is through linear guide, rotation is driven by hydraulic or by traveling crane. Hydraulic type needs foundation. Furthermore, the stacking table offers flexibility with the option of having either 3 legs or 5 legs.
| Item | TXD-5 | TXD-10 | TXD-20 | TXD-50 |
| Max core weight / tons | 5 | 10 | 20 | 50 |
| Max core height/mm | 1800 | 3000 | 3500 | 3700 |
| Max core width/mm | 2000 | 3200 | 4400 | 6400 |
| Laminating precision/mm | 0.1-0.2 | 0.1-0.2 | 0.1-0.2 | 0.1-0.2 |
| Working height/mm | 1000 | 1000 | 1000 | 1000 |
| Overturning degree/° | 0-90 | 0-90 | 0-90 | 0-90 |
| Overturning duration/sec | 80 | 80 | 120 | 120 |
| Hydraulic system pressure/MPa | 30 | 30 | 30 | 30 |
Feeds individual laminations from a magazine or feeder.
Ensures continuous operation with minimal manual intervention.
Aligns each lamination accurately to reduce gaps and improve magnetic performance.
Adjustable for different lamination sizes and core designs.
Capable of stacking hundreds to thousands of laminations per hour.
Increases overall production efficiency in transformer manufacturing.
Allows customization of stack height for various transformer types.
Supports both small distribution transformers and large power transformers.
Some machines include a pressing mechanism to compact laminations immediately after stacking.
Includes protective covers, emergency stops, and sensors to prevent accidents.
Made with high-quality materials to ensure long-term reliability and stable operation.
CNC or PLC control for programmable stack height, speed, and operation sequence.
Reduces human error in lamination placement.
Ensures uniform core quality, improving magnetic efficiency.
Faster than manual stacking, reducing production time.
Supports mass production for large-scale transformer manufacturing.
Requires fewer operators due to automation.
Minimizes fatigue and repetitive strain for workers.
Uniformly stacked laminations reduce energy losses and improve transformer performance.
Protective systems minimize the risk of accidents during operation.
Can be adjusted to handle different transformer sizes, shapes, and lamination thicknesses.
Can work with lamination feeders, core pressing machines, or automated assembly lines.
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