The HV Coil Winding Machine is a specialized automatic coil winding machine used for winding high-voltage transformer coils.
During transformer production, the quality of the high-voltage coil directly affects electrical performance, insulation reliability, and mechanical strength. This automatic coil winding machine controls wire arrangement, winding tension, and coil forming accuracy to produce compact and uniform transformer windings.
The machine integrates:
Main winding unit
Automatic wire arrangement device
Wire tension control system
Layer insulation feeding system
Adjustable pay-off stand
Pneumatic control system
PLC and servo control system
It provides an efficient solution for transformer manufacturers requiring stable and repeatable HV coil production.
The automatic wire arrangement system ensures accurate conductor positioning during the winding process.
It provides:
Uniform wire arrangement
Improved coil compactness
Reduced manual adjustment requirements
Stable winding quality
The automatic arrangement function helps maintain consistent spacing between conductors and improves the overall forming accuracy of transformer coils.
The HV Coil Winding Machine adopts PLC control and servo drive technology for precise and efficient operation.
Main advantages include:
Programmable winding parameters
Accurate turn counting
Stable speed control
Easy operation and adjustment
Improved production repeatability
The digital control system allows operators to set and monitor winding processes according to different transformer coil requirements.
Stable wire tension is important for producing high-quality transformer coils.
The tension control system helps:
Maintain uniform winding pressure
Reduce conductor deformation
Improve coil consistency
Ensure reliable winding performance
This High Voltage Coil Winding Machine is designed for different conductor types, including:
Round copper wire
Flat copper wire
Aluminum wire
It can meet different winding requirements for transformer manufacturers and electrical equipment producers.
The Automatic HV Coil Winding Machine is widely used in transformer manufacturing and electrical equipment production.
This transformer winding machine is suitable for producing high-voltage coils used in:
Oil immersed distribution transformers
Medium voltage transformers
Industrial transformers
It helps manufacturers improve coil consistency and production efficiency.
For power transformer manufacturers, the HV Coil Winding Machine provides accurate winding performance for high-voltage coil production.
Applications include:
High voltage transformer coils
Customized transformer production
Large electrical equipment winding
The machine can also be applied in:
• Dry-type transformer manufacturing
• Reactor coil production
• Similar high-voltage winding applications
| Item | Parameter |
| Suitable coil outer diameter | ≤600 mm |
| Suitable coil inner diameter | ≥80 mm |
| Axis length | ≤800mm |
| Total weight | ≤500kg |
| Wire spec | width 0.4 mm -10 mm, round or flat |
| Work torque | 600NM |
| Winding speed | 0-200r\min |
| Counter max set | 9999.9 |
| Auto wire arrangement | wire distance min 0.01mm |
Before selecting a transformer coil winding machine, manufacturers should consider several important factors.
Different transformer structures require different winding solutions, including:
Distribution transformer
Power transformer
Dry-type transformer
Reactor
Important information includes:
Maximum coil outer diameter
Coil inner diameter
Coil height
Wire type
Wire size
These parameters help determine the suitable machine configuration.
Manufacturers should also consider:
Required automation level
Production capacity
Winding accuracy requirements
Factory production process
Haoshuo provides customized winding solutions according to different transformer production requirements.
The automatic wire arrangement system and servo control technology ensure stable winding accuracy and consistent transformer coil quality.
Haoshuo provides a complete range of transformer production equipment, including:
Transformer Winding Machine
LV Coil Winding Machine
Foil Winding Machine
Transformer Core Cutting Machine
Transformer Assembly Equipment
Different transformer manufacturers have different production requirements.
Haoshuo can provide customized solutions based on:
Coil dimensions
Wire specifications
Production requirements
Factory layout
As a transformer manufacturing equipment supplier, Haoshuo provides:
Machine production
Technical guidance
Installation support
After-sales service
Haoshuo provides reliable Automatic HV Coil Winding Machine solutions for transformer manufacturers worldwide.
Whether you need a standard transformer winding machine or a customized high-voltage coil winding solution, our engineering team can recommend suitable equipment according to your production requirements.
Contact Haoshuo today to get a professional HV Coil Winding Machine solution.
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